Paper Gypsum Board Production Line

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Production of raw materials :

Building, gypsum, phosphogypsum, citric acid plaster, gypsum and other fluorine.
 
Plasterboard knowledge:
gypsum board making machine --- Plasterboard is a building material made of gypsum as the main raw material. It is a light weight, high strength, thin, easy processing and noise insulation and fireproofing materials, such as better performance, is currently one of the new focus on the development of lightweight board. Plasterboard has been widely used in residential, office buildings, shops, hotels and industrial plants and other buildings within the wall, the wall cladding panel (instead of wall plaster layer), ceilings, acoustic panels, floor boards and various grassroots kinds of decorative panels.

Plasterboard (gypsum board is divided into ordinary (common), fiber gypsum board, gypsum board decorative "interpretation") which gypsum as the main material, adding fiber, adhesives, modifiers, after mixing pressing, drying a. With fire, noise insulation, lightweight, high strength, shrinkage characteristics and good stability, non-aging, anti-moth, available nails, sawing, planing, sticky methods such as construction.


The parameters of the Gypsum Plaster Board Making Machine are as follows

1. Production capacity5 million ~30 million square meter per year.

2Final product variety: 

Common paper-faced plasterboard

Fire resistance paper-covered plasterboard,

Water resistance paper-covered plasterboard.

3Product specification 

Board length2000--3600mm

Board width1200mm、1220mm

Board thickness 8--25mm

general gypsum plaster board length 2400mm, width 1200mm,   thickness 9.5mm.

4Fuel variety: Coal,natural gas,or diesel

5Consists parts of production line: Wet end equipment, dryer, dry end equipment

6Machine configuration: motor direct connection with gear box: Germany SEW. Inverter: Siemens,

PLC: Siemens, control cabinet and other electric parts brand (Siemens, Schneider and Omron)

Burner brandAmerica Eclipse


Gypsum board production line specifications

Anual Capacity

()

Capacity

(1200*2400*9.5mm)

Drier Layer

Control

5-6 Million

5000-6000

6

Computer

8-10 Million

8000-10000

8

Computer

15-20 Million

15000-20000

10

Computer

20-30 Million

20000-30000

12

Computer










Gypsum board production line characteristic :

1. Automatic Walking gypsum wallboard machine combines the advantages of similar equipment at home and abroad, to solve the traditional gypsum wallboard heavy weight, low strength, water moisture and poor performance shortcomings, the overall performance of the device to the leading domestic level ;
2. the device core components made of imported materials production, high-quality, small footprint, easy operation, high production efficiency;
3. good flatness products, small error, resistance to deformation, the length is adjustable, durable;
4. a device can produce 60mm, 90mm, 120mm, 150mm thickness and other specifications of the gypsum board;
5. the device forming two gypsum wallboard, raw measurement automation to ensure quality and accuracy of wallboard;
6. using a hydraulic opening and closing of the mold, core pipe line of new silicone materials, pressure expansion mode design, the pumping vascular resistance reduced to zero, forming sheet metal damage rate is reduced to zero. Wear tube butted synchronization is complete, the core tube without washing;
7. gypsum board machine key components, parts are used internationally renowned brand products, core components have been fatigue endurance test and reliability test equipment to ensure stable operation, the failure rate to a minimum. 


Product overview:

1.Paper supplying system of Gypsum Plaster Board production line                 

It adopts special pneumatic shaft and magnetic powder brake. The high accuracy paper connecting way and high precision electro hydraulic alignment device, along with the automatic marking device played very big roles for shaping, and ensured the good appearance quality.


2.Gypsum powder supply system of Gypsum Plaster Board production line

It takes the exclusive impeller feeder and high precision weighing belt as the core of powder feeding. Thus it ensured normal supply of the gypsum powder. Moreover, it contains series of powder additive storage, discharging and metering feeding systems; glass fiber cutting and its metering feeding systems.etc.

3.Water supply system of Gypsum Plaster Board production line         

It has the accurate screw measurement pump and visual liquid flow meter device which lead great convenience for operation.

4.Foaming system of Gypsum Plaster Board production line

It adopts high volume pressostat for gas supply, got screw metering pump and advanced foaming station. The foaming station adopts advanced dynamic and static combined foaming system which makes the foam uniformly enter into the mixer.Thus it has a key effect on improving product quality and testing products’ weight.

5.Forming System of Gypsum Plaster Board production line

The vertical mixer and the pneumatic forming device are made of special wearable stainless steels which enhance the system’s wearable ability and prolonged its life span. The vertical mixer got pin type, none-pin type and other types to choose。

6.Conveying System of Gypsum Plaster Board production line

This system added the waste board dumping device which reduces the workers’ labor intensity and ensures the clearness of workshop. 

7.   Drying System of Gypsum Plaster Board production line

8.   Heating System of Gypsum Plaster Board production line

9.Edge Cutting and Sealing System of Gypsum Plaster Board production line

After turning over and folding the board, the system cuts the folded board and seals it together. The waste raw material after cutting is chopped into powder, let this powder absorb slurry, then can be used as accelerator.

10.Dust removal system of Gypsum Plaster Board production line

This system uses the pulse blow bag dust collector, this kind of dust collector improves the dust removal effect, and makes it reach the environmental standard. In addition.